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PRECISION IN MOTION

UNVEILING THE HEARTBEAT OF OUR MANUFACTURING HUB

Our 80,000 sq. ft. facility, with an annual production capacity of 1500 MT , is a testament to our commitment to quality and efficiency. Equipped with state-of-the-art technology, we ensure a seamless and controlled casting process. Investment casting, also known as lost-wax casting, is ideal for producing complex and detailed components with high precision and excellent surface finish. Our expert team leverages these advanced techniques to deliver products that meet the highest standards of quality and performance. This dynamic space is more than a manufacturing hub; it is a symphony of technology, precision, and commitment to customer satisfaction.

BENEFITS OF INVESTMENT CASTING

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High Precision

Produces intricate and complex shapes with tight tolerances.

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Material Versatility

Suitable for a wide range of alloys, including stainless steel, carbon steel, and superalloys.

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Excellent Surface Finish

Minimizes the need for additional machining and finishing.

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Design Flexibility

Allows for the creation of components with thin walls, undercuts, and intricate details.

MATERIALS

1 Stainless Steel
Standard Material
ASTM A351 | ASTM A743 CF8
CF8M
CF8C
CF3M
CG8M
CG3M
CF20
CK20
CN7M
CK3MCuN
2 Duplex Stainless Steel
Standard Material
ASTM A995 / 890 CD4MCuN (1B)
CE8MN (2A)
CD6MN (3A)
CD3MN (4A)
CE3MN (5A)
CD3MWCuN (6A)
DIN EN 10213 1.4470
1.4517
1.4417
1.4469
1.4362
3 Nickel Base Alloys
Standard Material
ASTM A494 M30C Monel
M35-1 Monel
M25S Monel
N12MV Hast B
CU5MCuC Inconel 825
CW2M Hast Alloy
CW6M Hast Alloy
CW6MC Inconel 625
CW12MW Hast C
CX2MW Hast C22
4 Alloy Steel
Standard Material
ASTM A217 WC1
WC6
WC9
C5
C12
C12A
5 Low Alloy Steel
Standard Material
ASTM A732 1A Type IC 1020
2A Type IC 1030
3A Type IC-1040-3A
8Q Type IC 4140
13Q Type IC 8620
7Q Type IC 4130
ASTM A352 LCB
LCC
LC2
LC2-1
LC3
ASTM A487 Gr 2 Class A,B,C
Gr 4 Class A,B,C,D,E
Gr 6 Class A,B
Gr 7 Class A
Gr 8 Class A,B,C
DIN EN 10213 1.5422
1.5419
1.7357
1.7379
1.7720
1.7706
6 Martensitic Stainless Steel
ASTM A217 CA-15
CA-40
CA6NM
DIN EN 10213 1.4107
1.6982
1.4317
7 Cobalt Based Alloy
Material
Stellite 6
Stellite 12
Stellite 20
8 Carbon Steel
Standard Material
ASTM A216 WCB
WCC
WCA
DIN EN 10213 1.0619
1.0625
1.1131
1.6220

INVESTMENT CASTING PROCESS

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Tool Development

Designing and creating precision tools and molds to ensure accurate and efficient casting production.

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Wax Injection

Wax pattern injection is a crucial step in investment casting, where molten wax is injected into molds to create intricate and accurate wax replicas of the final metal components.

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Pattern Assembly

Pattern assembly is the process of attaching multiple wax patterns, known as 'trees,' to a central wax sprue, forming a cluster for efficient casting.

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Shell Coating

This pre-coat serves as the foundation for building the ceramic shell, enhancing its strength and adhesion to create durable molds for the metal casting process."

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De-Waxing

De-waxing is a critical stage in investment casting where the ceramic shells are heated to remove the wax patterns, leaving behind empty molds for metal casting.

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Pouring

Pouring is a critical step in investment casting, where molten metal is carefully and precisely poured into the prepared ceramic molds.

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Knock Out

Knock out is the process of breaking or removing the ceramic shell from the solidified metal casting after cooling.

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Heat Treatment

The heat treatment furnace in investment casting is used to subject the cast metal components to controlled heating and cooling processes.

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Fettling

Fettling in investment casting refers to the process of removing excess material, such as gates, runners, and any surface imperfections, from the cast metal components.

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Machining

The machining process in investment casting involves using precision tools and CNC machines to refine the cast metal components to their exact specifications.

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Inspection

Inspection in investment casting involves rigorous examination of the finished components to verify their adherence to quality standards and specifications.

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Dispatch

Finished castings are inspected, packaged and dispatched to customers or next production stages.